 |
industrialization project recommendation
of molecule distillation technology
|
|
|
|
Production
technology and device of DHA,EPA super concentrated liquid
Technology profile：
DHA and EPA in abyssal fish oil are essential
materials for human, and can not be synthesized by ourselves. They
must be ingested from outsides and provided timely.
There are two obvious advantages for extracting and
refining DHA and EPA super concentrated liquid by using molecule
distillation technology and industrial device from fish oil which is
the byproduct of fish meal. First, it can keep natural quality of DHA and EPA, avoiding
its oxidation, dissolution and polymerization. Second, it can remove small
molecule deleterious matter and deterioration evocator in fish oil so as to
assure the stability of product's quality.
Index of technology：
specification of product: DHA + EPA ≥ 30%、50%、70%。
complex appraisal: compared with similar
products, the product has good quality, high purity, good color and luster,
less investment, low cost, and has strong competition.
Field of application：
DHA and EPA is natural nutritional matter. It can improve children's
memory and thinking ability, preventing elder from dementia disease
and disease of heart and brain vein, reducing cholesterin concentration
and
inflammation, improving eye's sensitivity and preventing cancer. It
has wide application prospect.
Analysis of market：
Our country has long coastline. we can use the brain,
grease, and harslet of fish to make fish powers. The resource
of fish oil as byproduct is rich. But the production of refined fish
oil is still quite lag in our country. Most fish oil is regarded as grease
material, thus causing lot of waste. Consequently, there are wide
prospect to extract DHA and EPA
from waste matters of fish oil and harslet.
The enterprise can gain great economic benefit and social benefit.
Raw material and equipment:
Using fish oil as main raw material and the main equipment
is molecule distillation device.
Cooperative ways:
Transferring technology, offering techniques flow
and equipments.
|
| >>> TOP |
|
Production
technology and device of natural vitamin E
Technology profile:
Using molecule distillation technology and its industrialization
device, we can extract main product-natural vitamin E and
byproduct-plant sterol and methyl fat acid ester from distillated matters
of bean oil, colza oil.
Molecule distillation technology, as a special liquid-liquid
separation technology, can operates under the condition of high
vacuum, specially adapting to separation of high boiling point and irritable
matter. It can reduce its cost and protect the quality and
characteristic of irritable matter. Specially healthy care product,
molecule distillation can remove restrictions of chemical disposal,
keeping its natural performance, making its quality striding a new
step.
Index of technology:
Main product： mixtures natural vitamin E concentration
≥50%、≥70%;
d-α-VE concentration of high α- natural vitamin E ≥95%;
Byproduct： concentration of plant mellow≥90%.;
concentration of fat acid ester≥90%;
Scale of application：
Natural vitamin E is a perfect anti-oxidant in
human body. It can prevent oxidation of unsaturated fat acid and
vitamin A and C, having functions of keeping fit and preventing
cancer. Additionally, Natural vitamin E can release influence of environment
pollution, preventing the forming of educt and reaching the effect.
In view of these advantages, it is used widely in industrial area of
medicine, foods, cosmetics and feeds.
Analysis of market：
Natural vitamin E is always hot selling product.
It is predicted that annual need of natural vitamin E in the world
is about 10-15%. Demand exceeds supply for many years.
Raw material and equipment:
Using plant oil deodorized distillate as raw
material and main equipment is molecule distillation device.
Cooperative way：
Transferring technology, offering techniques flow and equipment.
|
| >>> TOP |
|
Production
technology of high purity α-linolenic acid
and device.
Profile of technology:
The product uses molecule distillation technology
and industrial device, extracting high purity α-linolenic acid from
perrilla frutescens seed oil, flaxseed oil.
Our university has achieved breaking progress in
development of molecule distillation and application study. There
are near 40 sets equipment using in the production. The technology
is mature and reliable. The equipment is continuous operating universal
equipment. It not only pours into and discharge material, but also
adjust according to need because of wide pressure and temperature
scale, offering safeguard for the industrial production of high
purity α-linolenic acid.
Index of technology:
α-linolenic acid purity≥70%.
Scale of application:
Because saturated fat acid is over left,
which caused cancer, it can be solved by adding a-linolenic acid. The basic
functions of a-linolenic acid are as following: strengthening intelligent,
protecting sight, reducing blood pressure, preventing stroke, thrombosis
disease, cancer's happening and transferring, ageing and allergic
reaction, preventing myocardial infarction and brain block, anti-inflammation
and allergic disease.
Analysis of market:
Considering the situation of α-linolenic acid's active
and human lacking of it, UN food agriculture organization issued
that it is need food for human in 1978. In 1993, it was
extended in the world. Since 1990's,many western countries have
regulated that products which are adding α-linolenic acid can be sold.
Otherwise, it is prohibited. People in our country lack of a-linolenic acid.
Now, medicine experts appeal to lawmaking. The national food
and nutrition experts design to extend α-linolenic acid.
Raw material and equipment:
Using
perrilla frutescens seed oil and flaxseed oil as main material
and the main equipment is molecule distillation device.
cooperative way：
Transferring technology, offering techniques flow
and equipment. |
| >>> TOP |
|
Production
technology of refined wheat germ
oil and device
Wheat germ oil is a kind of corn germ oil,
using byproduct- wheat germ as raw material, containing vitamin E,
oil acid, 28 carbon mellow, rice vitamins and other contents, having
high nutrition. Vitamin E is the champion in the plant oil, having
the functions of anti-oxidation, slowing aging, improving immunity
and increasing to prevent cancer. It can prevent spermary atrophy
and promote skin metabolism, reducing color sedimentation,
protecting skin's water and hairdressing, keeping young. Oil acid
(over 50%) can reduce concentration of fat and content of cholesterin,
preventing atheromatous, high blood pressure and diabetes and adjusting
body's metabolism, improving human's energy. 28 carbon mellow has physical
active for human, strengthening physical force, resistance and
eruption power, improving muscle enginery. Wheat embryo oil
products has spread the markets in Japan, USA in 1970's. Our country
began to study in 1980's, but it developed slowly for several reasons,
not making use of resource, dealing with as common feed.
Our university extract refined oil by using
high-tech molecule distillation technology and industrial
device from wheat germ. The molecule distillation technology
is a special liquid-liquid technology. It can operates under high
vacuum, having low pressure of distillation and short time for
heating, with high separation of degree and low cost. It can adapt
to the oxide separation. Because the temperature of distillation is
lower than boiling point, it can protect the natural quality. Specially
in the course of production of refined wheat embryo, the advantages
is obvious. The product is natural food, enjoying high reputation.
The technology and device passed the appraisal of chemical
department in 1997. It was awarded as technology advancing first
prize in 1998 by petrol bureau and national technology advancing
second prize in 2001. It was listed as national technology achievements
important project by national technology department.
Raw material and equipment:
The raw material is wheat germ and the main
equipment is molecule distillation device.
transferring way： offering full set of techniques and device.
|
| >>> TOP |
|
Separation technology and device of high purity dimer acid
Profile of technology:
The product use unsaturated fat acid as raw
material, such as oleic acid, after reaction, it is made into second
acid mixture. Then through extracting by molecule distillation
technology and industrial device, we can get high purity dimer.
The molecule distillation technology use
difference of free distance of molecule moving to reach separation,
which is different from traditional vacuum distillation technology
principle, having following characteristics: temperature of
distillation is lower than boiling point, low pressure, short time
of heating, high separation degree. The design of device is novelty.
The structure is special and techniques are advanced, having high
separation degree.
Index of technology:
Purity of dimer acid 90～97%.
Scale of application:
Dimer acid is an important chemical intermediate.
Dimer acid ester can be used as lubricant or lubricant adhesive and
PVC plastics. Dimer amine pitch which is synthesized by dimer acid
can be used in mechanical, cars, electronics, electrical machine,
navigation, building, printing, ship and dope industrial. Printing
ink which is made by it has the advantages of good color, adhesive,
low jellied and dried quickly.
Analysis of markets:
The production of high purity dimer acid just
begin to produce in the domestic. In 2000, the demand of dimer acid exceeds
10 thousands tons. So high purity dimer acid has good market in the
domestics. Now, foreign countries are developing high purity dimer
acid products, whose ramification has been made into facing active
adhesive products. The scale of application has been enlarging.
Raw material and equipment:
Using oleic acid as main raw material. The main equipment is
molecule distillation device.
Cooperative way：
Transferring technology, offering techniques flow
and equipment.
|
| >>> TOP |
|
Separation
technology of high purity monoglyceride
and device
Profile of technology:
Monoglyceride can be divided into rough products and high purity
products in terms of purity. Because rough products have half
diglyceride, whose surfactivity is not as good as monoglyceride. The
properties of bubbling and expunction of double oil ester is opposite
to the property of bubbling of signal ester. Therefore, the effect
of thick ester is not as good as high purity signal ester. From the
developing situation in developed countries, the development of signal
ester will develop towards high purity.
Now, the mature technology of extraction of high
purity signal ester is molecule distillation technology. The
technology and industrial device has high efficient separation,
reaching international level and, which paving a base for building
large scale factory.
Index of technology:
content of monoglyceride ≥90%.
Scale of application:
High purity ester is an important food adhesive,
used in ghee, cake, bread, sweet and ice cream for the functions of emulsification,
bubble, crystal proofing and anti-aging. At the same time, it has
many functions in cosmetics, medicine industry and plastic industry.
Analysis of market:
The functions of monoglyceride is wide. The demand
of market is great, specially in developed countries. The annual
wastage in USA can reach tens thousand tons and Japan reaches near
10 thousand tons. Generally speaking, the annual wastage in the
world can reach over 100 thousand. The market is wide.
Raw material and equipment:
Use hydrogen oil and glycerin as main raw material. The
main equipment is molecule distillation device.
Cooperative way：
Transferring technology, offering techniques and
equipment .
|
| >>> TOP |
|
Separation
technology of high purity lactic acid
and device
Profile of technology:
Now, our country has several factories to produce
lactic acid. The methods of producing has chemical synthesizing and
biological zymotechnics. The purity is about 80%. The color and
other index hasn't reached international standards.
If using molecule distillation technology to produce high
purity lactic acid (containing L- lactic acid). The purity is ≥98%.
The color and other index has reached international standards.
The project can reform the formal factory. It also can be
built.
Index of technology:
Content of lactic acid ≥98%.
Residue of metal ion and protein, color, and
anti-heating performance reach international standards.
Scale of application:
Food industry: can be used as antiseptic and acid
adhesive.
Medical application: can be used as disinfector and medicine
intermediate.
Chemical industrial: polylactic acid can be
used to produce biodegradable plastic.
Ramification such as lactic acid salt and lactic acid ester can be
used as fresh food keeping agent, food flavoring and cryoprotector.
Analysis of markets:
The factual demand of lactic acid in the domestic
is about 20-30 thousand tons in the domestics. The factual production
capacity is 10000 ton/year. The production of high purity lactic acid
and L-lactic acid is blank, mainly depending on import. Therefore.
the technology has wide market prospect.
Main equipment:
Molecule distillation device.
Cooperative way：
Transferring technology or building factory together .
|
| >>> TOP |
|
Separation
technology and device of high purity dodecanedioic acid
Profile of technology:
If using molecule distillation technology to extract dodecanedioic
acid, we can overcome disadvantages of solvent crystallization
way: high cost, bad quality and serious pollution. If we use
molecule distillation technology, we can get high purity product,
which has good performance.
The technology adapt to reform traditional techniques or new
factory.
Index of technology:
Purity of product≥99%.
Residue of metal ion and protein, and color
reach international standards.
Scale of application:
It is used in slap-up coating and nylon.
Slap-up lubricant and its antiseptic.
Analysis of market：
The potential demand in the world is about
tens thousand tons. The demand in the domestic is about 50
thousand tons.
Main equipment:
Molecule distillation device.
Cooperative way：
Transferring technology or building factory together. |
| >>> TOP |
|
extraction
technology and device of pepper red pigment
Profile of technology:
The traditional extraction way of pepper red pigment is
chemical extraction or oil extraction. Its main disadvantages is existing
various impurities in the product, specially tar taste and pepper taste. If we refine it further, the traditional way is to syringe by
strong alkali and acid, which has long flow and high cost, easily
bringing with metal ion. At the same time, the color is easily
destroyed.
If using molecule distillation technology to extract cayenne
red pigment, we can make the product has good color and good steady
performance. The most important point is able to remove cayenne
taste and produce byproduct at the same time.
Index of technology:
The product has reached international standards.
Scale of application:
Compared with combined red pigment, it is more
colorful and steadier. It can be used in medicine, foods and
cosmetics. It is not harmful for human body, having certain nutrition.
Analysis of market:
The demand of pepper red pigment in the world is
increasing every year. Now, it is about several thousand tons. The
domestic application is developing now.
Raw material and equipment:
Using pepper as raw material and main
equipment is molecule distillation device.
Cooperative way:
Building factory together. |
| >>> TOP |
|
Recycling
technology and device of waste lubricant
Waste lubricant, made by mechanical manufacturing or auto-repairing,
not only pollute environment, but also dealt difficultly. The
project uses waste lubricant as raw material, after disposing by
molecule distillation technology, turning waste into treasure and
making it recover the former performance and index.
The key technology of the project " molecule
distillation technology and industrialization application" was
awarded as " state science and technology progressing second
prize in 2001," science and technology progressing first prize awarded
by petrol and chemical industrial bureau. The full set of technology
of project had finished the middle experiment.
Index of technology:
It can reach national standards according
to requirements.
Scale of application:
It can use in various industry, which is related
with using lubricant.
Analysis of market:
Lubricant,
as basic industrial raw material, has great demand. The project use
waste lubricant as raw material, with low cost and great profit.
Raw material and equipment:
Use waste lubricant as main raw material and main
equipment is molecule distillation device.
Cooperative way:
Transferring technology or building factory
together.
|
|
