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CO2 supercritical extraction technology
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principle of technology |
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The principle of supercritical
CO2 fluids extraction process is the
relationship between the dissolving power and the density of
supercritical fluids. That is to say, the pressure and the
temperature affect the dissolving power of the supercritical fluids. In
the state of supercritical, we make the supercritical fluids and
un-parted material contact each other, so that it can extract the
component part according to the boiling point, the weight of each
element and the pole. Of course, the extraction of each part is not
single, but we can get the best proportion mixture by controlling
the condition, then we can change the supercritical fluids into
normal fluids by the way of reducing the pressure and promoting the
temperature. In that case, the extractions are almost separated out,
so that it can be separated and purified. Therefore, the process of
supercritical CO2 extraction is the process of extraction and separation.
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▲ The Characteristic of the Supercritical Extraction
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We can extract under the
temperature of 35-40 centigrade which is nearly to indoor temperature,
covered by the CO2,
so that it can prevent oxidization
and issuing. Therefore, we must keep the whole element of the drug
plants and extract the materials which has high boiling point, ,low
separation and hot dissolving under the temperature which is far
from the boiling point.
Using SFE is the clearest
method, because there is no organic solvent in the whole process and
the extractions has no solvent left, so that it avoids the harmful
materials and the pollution of the environment, assuring the 100%
naturalization.
The extraction and the
separation combines together. When liquid of CO2 of saturated and dissolved
matter flows into segregator, because of change of temperature or reduction
of pressure, it makes CO2
and extractive matter rapidly apart each other. It not only
makes extraction have high efficiency but also consumes
less energy and improves production rate so as to reduce cost.
CO2 is inactive gas, which
does not happen chemical reaction in course of extraction. It
belongs
to un-burning liquid, not having taste, odor and poisons. The
performance of safety is quite good.
The price of CO2 is cheap,
with high purification and easy extraction. It can be circled in
production so as to reduce the cost.
Both pressure and temperature can become parameter in the
course of extraction, reaching objective through changing pressure and
temperature. Fixation of pressure also parts matter through changing
temperature. Contrarily, it can fix temperature, then part extractive
matter by reducing pressure. Therefore, it is easy to master
techniques and the speed of extraction is rapid.
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▲the application
of supercritical CO2 extraction technology
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The characteristic of the supercritical CO2 extraction
determines the wide scale of its application. For example, in
medicine industry, it can be used in the extraction of Chinese
herbal medicine, refine of hot irritable biological manufactured
medicine and apartment of fat mixture. In foodstuff industry, it can
be used in extraction of beer and pigment. In flavor industry, it
can be used in natural and synthetic refine and apartment of
mixture. Its specific application can be used in flowing aspects:
Extract biological active molecule from herbal medical plant,
biological extraction and apartment.
Lipoid fat from different micro-biology or
recycle of lipoid fat or removing fat from sugar and protein.
Extract anti-cancer matter from different plant,
especially from leaf and water pine skin to gain ramification
to prevent cancer.
Vitamin, specially extraction of Vitamin E.
Distill various active matter (nature and mixture), remove
unnecessary molecule or "waste matter" to get
purified product.
It can manufacture various natural anti- bacterium or
anti-oxygen extractive matter,
such as: basil, Chuanhong, onion, garlic, chrysanthemum, cayenne power, liquorice and fennel.
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▲ the
characteristic of supercritical liquid device developed by
our company |
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It can use quick driving pattern extractive structure, improve production
efficient and product quality, and solve the key problems of amplifying
of the technological equipment in industry.
For solid matter, we can design small diameter structure
to reduce the loss of extraction of pressure, optimizing operation
techniques and resolving the problems which are not solved in the
long-terms. For liquid matter, we can design larger tower pattern structure
to distill, which is able to distill more specific separation.
We can use separating
device, with high efficient tower pattern, improving the efficiency of separation.
It can adopt special and creditable sealing structure to
reduce operation loss of CO2 and the cost of product.
It can optimize the process of techniques, adapting to
steady running under high temperature.
We developed appropriate temperature controlling
method which is adaptable to requirement of different separating properties
of materiel.
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▲ specification
and performance of supercritical CO2 device developed by our
company |
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Extracting kettle:1L~1000L(25~35MPa)using in
solid and liquid state
Separating kettle:1L~500L(5~15MPa)
Distilling tower: inside diameterφ50~φ500、25~35MPa
CO2 high pressure pump:20L~3000L/40MPa
Controlling temperature: automatically controlling temperature
±<1℃
Controlling pressure: automatically controlling steady
pressure, operating safely
Pattern of combing; extracting two times, one tower, parting
one time
Material: touch the tube of flow and use stainless steel
material container
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